How to Install EGR Delete Kit 6.7 Powerstroke:25 Steps (with Pictures)

If you’re looking to improve the performance of your 6.7 Powerstroke engine, installing an EGR delete kit is a great option.

Why Install an EGR Delete Kit on a 6.7 Powerstroke?

Let’s delve more into its benefits of the EGR delete kit and why we should follow it. By installing an EGR delete kit, you can potentially reduce costs on repairs and fuel, as well as decrease the soot deposits that an EGR valve produces. Disabling the EGR valve can prevent harmful contaminants from being reintroduced back into the engine, which can result in problems.

Emissions

An EGR delete kit reduces emissions by removing the restriction of exhaust gas recirculation (EGR) valves and catalytic converters. This means that more fuel enters the engine, which results in increased power and reduced emissions overall.[Source:EGR Delete – What Are The Pros And Cons?]

Reliability

The EGR system can also cause reliability issues in your engine. The buildup of soot and carbon can cause the EGR valve to stick open or closed, which can lead to a loss of power or even engine damage. Removing the EGR system can help improve reliability by reducing the chances of these issues occurring.

Performance

Another reason people install EGR delete kits is to improve performance. The EGR system can cause a reduction in power and torque, as well as a decrease in fuel economy. Removing the EGR system can help improve engine performance by increasing power and torque, as well as improving fuel economy.

Fuel Economy

Removing the EGR system can also help improve fuel economy. The EGR system can cause a reduction in fuel economy by reducing power and torque, as well as causing a buildup of soot and carbon in the engine. Removing the EGR system can help improve fuel economy by increasing power and torque, as well as reducing the buildup of soot and carbon.

Benefits of EGR Delete Kit

We’ve touched on what an EGR delete kit is and how it can improve your engine’s performance, but let’s delve more into its benefits. Installing an EGR delete kit reduces costs on repairs and fuel costs, as well as decreases soot deposits that an EGR valve produces. Disabling it prevents harmful contaminants from being reintroduced back into the engine, resulting in problems.

As mentioned above, the kit lowers the engine temperature, via lowering exhaust gas and levels, since it enables more circulation in the engine, promoting a lower coolant temperature during operation. Last, but not least, these kits are affordable for many vehicles and even cheap for some vehicles.[Source:rkxtech.com]

6.7L Ford Powerstroke Diesel EGR Delete Kit

Step-by-Step Guide to Installing egr delete kit 6.7 powerstroke

INSTRUCTION:

Step 1:Start by unplugging the batteries.Then remove the exhaust manifold to EGR cooler inlet tube. Thee are two bolts on each flange and one on a retainer bracket.

Step2:Now Remove the EGR cooler outlet to Intake tube.

Step 3:Now drain the coolant, the petcock is located on the driver’s side of the radiator.

Step 4:Now remove the Intake.

Step 5:Remove the EGR motor and temperature sensor plugs along with the one vacuum line.

Step 6:Remove the coolant hose from the EGR cooler going to the coolant tank.

Step 7:Remove the 3/8″coolant line from the cooler. This willbe cut and reconnected later.

Step 8:Remove coolant lines.

Step 9:Remove the last coolant hose connected to the EGR cooler.

Step 10:Unplug the three ECM bail connectors and remove the ECM.

Step 11:Remove the 38MM bolts holding the wiring to the cooler.

Step 12:Now remove the 58mm bolts that hold down the EGR Cooler. There is also a 10mm nut on the back of the cooler holding the back pressure sensor to the back of the cooler.

Step 13:Remove the cooler.

Step 14:Also remove the nut securing the hard pressure line to theback of the EGR cooler near the rewall.

Step 15:Reinstall the ECM.

Step16:Reinstall the heater core hose to the steel hose bib

Step 17:Using the factory 8MM exhaust bolts install the provided exhaust plate.

Step 18:Instal the Coolant cover plate with 3pcs socket head bolts provided.

Step 19:Installthe Intake plate with 2pcs socket head bolts.

Step 20:Cut the“T out of the factory coolant hose.(This hose had the branch going to the EGR)

Step 21:Use the 3/8″hose barb and 2pcs hose clamps to reconnect the hose.

Step 22:Cap the factory vacuum line with provided vacuum cap.

Step 23:Trim and connect the 180* hose and installas shown with provided clamps

Step 24:Reinstall intake.

Step 25:Refill coolant,Reconnect batteries and start the truck to check for leaks.

Tips for Install EGR Delete Kit 6.7 powerstroke

• Never work on a hot vehicle. Serious injury in the form of burns can result if the vehicle hasbeen in use. Allow vehicle to cool prior to installation.Always wear eye protection when working on or under any vehicle.
• Not legal for sale or use on pollution-controlled motor vehicles anywhere in the United States. Legal ONLY for off-road competition racing vehicles and can not be used on vehices that are operated on public streets, roads, or highways.
• For a used vehicle, it’s recommended to apply a penetrating spray lubricant liberally to all exhaust fasteners. It’s important to allow a significant amount of time for the chemical to lubricate the threads before attempting to disassemble them. This can help prevent damage to the fasteners and make it easier to remove them.

Conclusion about Install EGR Delete Kit 6.7 powerstroke

The installation tutorials are long, so bookmark this post for future reference.

To be honest, installing the EGR removal kit is not complicated, but if you are installing it for the first time it is recommended to read this article repeatedly. The link to the Youtube video is at the end of this article for those who need to watch it. It’s important to take your time during the installation process to avoid any mistakes or issues.

Related EGR Delete Kit Install

How to Install EGR Delete Kit 6.4 Powerstroke

How to Install EGR Delete Kit 6.0 Powerstroke

FAQ about Install EGR Delete Kit 6.7 powerstroke

Question:I thought about getting a 2015 and doing this and def delete. My question is which one will help the motor the most? Is the def delete a easier job?

Answer:DPF delete is by far the more important one. also easier

---

Question:How long did the job take? A solid day? 4hrs? Some areas in the US require people to do this job every two yrs or so

Answer:4-5 hours the first time you do it

---

Question:Where did you get intake piping kit?

Answer:This is the site I always buy from. HowardRetailer

---

How to delete EGR and install block off plates on 2017-2018-2019 F250 – F350